I am almost finished hooking up a vertical mill. I am trying to learn
machining. It fascinates me. Anyway, I could use some information on RPM.
I would like some rule of thumb speeds to run various bits with various
metals.
Also of interest are coolant formulas. Are coolants different for various
metals? We are a long way from a city. Are there any home brews that
> work.
Boyce
Here are 2 questions from the website. I would like to reply with 2
responses. One quick one to reply to message board. I would like to have
a fairly concise article by one of us to post on page of the website.
Could I get a couple volunteers?
Thanks
Steve
Bruce helps us with machining issues. Thank you Bruce for your reply.
I am out of town now and do not have complete internet access so need to
be brief. Cutting speeds for hot/cold rolled steel is generally 100
Surface Feed Per Minute (SFPM) Heat treated aluminum such as 6061T6 or any
other than dead soft (1100 series) you can run at 300 SFPM. Rule of thumb
for cutter RPM = 4 x CS/diameter of cutter. Example: Cutting aluminum
with 1/2 diameter end mill. 4 x 300/.5=600 RPM Your machine will
probably not be capable of exactly 600 RPM so ball park will have to be
used, get as close to it as possible but favor the lower side.
Any sulfur based cutting oil works good on steel and any hand lotion with
lanolin works great on aluminum especially for tapping/threading. It can
be a little messy when trying to mill with it. There are several
commercial products available.
If you have power feed on table you need to take the cutter RPM X the
number of flutes X chip thickness = inches per minute (IPM). Example: 600
RPM x 4Flutes X .002 = 4.8 inches per minute. This would be a roughing
cut and you will need to slow feed for finish.
Hope this gets you started and will be home the middle of next week if I
can be of further assistance.
Happy machining,
Bruce Olson
June 6 2009
Doug sent a response to us about bit speeds, travel etc.
Thank you Doug
Here is a link to calculate all variations of chip load, RPM, surface feet, etc... http://www.dlindustrial.com/Formulas.htm Regarding various coolants, I would be cautious with any “home recipes”. You don’t want to rust your machine or work piece but likewise the wrong additives may ruin seals, etc.. in your machine.
Doug PryorDavid Wolfe Design, Inc.829 Moe DriveAkron, OH 44310PH: 330-633-6124FX: 330-633-9926www.davidwolfedesign.com depryor@davidwolfedesign.com
June 7 2009